Add hot-gas reheat unitary system (Coil:Heating:Desuperheater)#891
Add hot-gas reheat unitary system (Coil:Heating:Desuperheater)#891Ski90Moo wants to merge 9 commits into
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| // a whole loop (the "copy system" toolbar action) needs all of these, or the branch equipment -- | ||
| // and anything lateral-referenced from inside it -- is never visited at all. | ||
| // | ||
| // Returned as separate groups, each matched and recursed into independently: cloning a loop does |
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This makes sense to me but I wonder two things:
- Why has this not been an issue before? Does the current workflow just make you have to go through the new airloop and reattach things to each other?
- Should this be proposed to the SDK as an improvement to AirLoopHVAC::clone? Or maybe even ModelObject::clone?
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Good questions.
- It actually has been latent —
clone()has never remapped lateral (sibling-to-sibling) object-list references, only true parent-child ownership edges. Both the desuperheater case and this OA-branch case fail loudly in E+ when hit. The difference is exposure:heatingSource()is core to every use of the new desuperheater template, so it's unmissable. The OA-branch gap (equipment on anAirLoopHVACOutdoorAirSystem's oa/relief branch, reachable only viaoaComponents()/reliefComponents()) only fires for a narrower setup — an airloop whose OA system has its own branch equipment with aSetpointManager:MixedAirtargeting those nodes, like the stock File > Examples > Example Model. Anyone who hit that fatal error after "Copy System" most likely just manually re-filled the blank node fields — indistinguishable from the zone-reassignment step users already expect to do after copying — rather than recognizing it as an app bug. - Agreed that fixing this inside
ModelObject::clone()/AirLoopHVAC::clone()itself would be the more correct place — it'd benefit every SDK client, not just this app. But doing it "correctly" there is a bigger change: clone() currently clones children one at a time viasetParent()rather than batch-cloning the whole subtree into one shared handle map first, so fixing it at that level means restructuring clone's own orchestration for every model object type, not just HVAC. That's more design/test surface than fits in this PR. I'd like to land this app-level fix now (it's scoped and tested, and it also fixes the example-model bug above), and open a tracking issue on the SDK repo proposing the real fix — I can file that and link it here if that sounds right.
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Sounds good, please do open an SDK issue to track this. If the SDK fixes the issue we can remove this. But this fix will be useful for now.
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Just add a few comments and suggestions to improve efficiency since there is a lot of looping. I'd move this to utilities since it is a candidate SDK method.
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Filed NatLabRockies/OpenStudio#5636 to track the underlying clone() gap upstream.
Adds 'Unitary - Single Speed DX cooling - Elec heat - CAV - Hotgas reheat' to the default HVAC library, using CoolReheat dehumidification control with a Coil:Heating:Desuperheater as the reheat coil. The desuperheater reclaims waste heat from the unitary system's own DX cooling coil rather than using resistance reheat, avoiding the extra energy cost of electric reheat. Also fixes AirLoopHVACUnitarySystem cloning (drag-from-library and "copy system"): ModelObject::clone() only remaps parent-child ownership, but CoilHeatingDesuperheater::heatingSource() is a lateral reference to a sibling coil, so it was left unset on the clone. fixupClonedDesuperheaterHeatingSource() re-links the cloned desuperheater coil to the cloned cooling coil. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
ModelObject::clone() clones each child individually and reattaches it via setParent(), so parent-child edges are correctly remapped, but lateral (sibling-to-sibling) object-list references within the cloned subtree are left pointing at the original objects. The previous fix special-cased just CoilHeatingDesuperheater::heatingSource(), but the same bug applies to any lateral reference (e.g. SetpointManager:MixedAir's node fields). Replace it with a generic fixup: build an old-handle -> clone map by walking the original and cloned subtrees in parallel, then use IddObject::objectLists()/WorkspaceObject::getTarget()/setPointer() to rewrite any object-list field in the clone that still points into the original subtree. This fixes the desuperheater case as before, and any future lateral-reference case, without needing a new special case per object type. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Rename the library template to "Desuperheater reheat" for clarity.
Testing the generalized fixup against the real SDK (loading
hvac_library.osm and cloning the new UnitarySystem both within the same
model and across models) showed remapLateralReferences was a no-op for
CoilHeatingDesuperheater::heatingSource(): clone() doesn't leave that
field pointing at the stale original object, it clears it outright. The
previous implementation only rewrote fields that already had some target
set on the clone, so it silently did nothing for this case -- reproduced
live in the app as a fatal EnergyPlus error (missing heating_source_name
/ heating_source_object_type) when simulating the new system.
Fixed by reading the field to remap from `original` instead of from the
clone, and unconditionally forcing the clone's field to match whenever
the original's target was itself part of the cloned subtree. Verified
against the SDK directly (Ruby) for both same-model ("copy system") and
cross-model (drag-from-library) clone scenarios, and confirmed the
simulation now runs cleanly in the rebuilt app.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
ParentObject::children() is true ownership (e.g. a UnitarySystem's own
fan/coils) but does not include HVACComponents placed on a Loop's
supply/demand branches. A UnitarySystem sitting on an AirLoopHVAC's
supply branch is only reachable via supplyComponents(), not children().
Cloning a whole loop ("Copy System") therefore never visited the branch
equipment at all -- including the desuperheater's heating source inside
it -- because buildCloneHandleMap/remapLateralReferences only recursed
via children().
Reproduced live: copying an existing (working) desuperheater airloop and
reassigning zones still hit the same fatal EnergyPlus error, since the
copy's desuperheater was never touched by the fixup.
Fixed by walking children(), supplyComponents(), and demandComponents()
as independently size-matched groups rather than one combined list --
demand-side counts legitimately differ between original and clone
(connected thermal zones are never duplicated by clone(), by design), so
that mismatch must not block fixing up the supply side, where the
equipment lines up 1:1 with the original.
Verified against the SDK directly (Ruby) by reproducing the actual
AirLoopHVAC topology (OA system, unitary system, zone, terminal) and
confirmed live in the app: both "drag from library" and "Copy System" on
a whole airloop now correctly re-wire the desuperheater's heating source
and a manually-added SetpointManager:MixedAir's node references.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Same traversal gap as loop supply/demand branches, one level deeper: equipment placed on an AirLoopHVACOutdoorAirSystem's outdoor-air or relief branch (e.g. an evaporative cooler, or a SetpointManager:MixedAir sitting on one of those nodes) is reachable only via oaComponents()/reliefComponents(), not children() and not the loop's own supplyComponents()/demandComponents() (which only see the OA system as a single opaque object on the main branch). Reproduced with the stock File > Examples > Example Model: its airloop's outdoor air system has an evaporative cooler with a SetpointManager: MixedAir on it. Copying that airloop left the copy's setpoint manager's node fields empty, since the fixup never visited that branch at all. Fixed by adding oaComponents()/reliefComponents() as two more independently size-matched groups in childSubtreeObjectGroups(). Verified against the SDK directly (Ruby, using OpenStudio::Model.exampleModel) -- all 4 of the example model's SetpointManagerMixedAir objects correctly resolve their node references on the clone -- and confirmed live in the rebuilt app. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
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CI flagged the anonymous namespace body as over-indented; clang-format doesn't indent namespace contents under this repo's style.
cppcheck flagged the unnecessary copy -- the parameter is only forwarded into buildCloneHandleMap/remapLateralReferences, both of which already accept it by const reference.
| if (!doc->fromModel(itemId)) { | ||
| model::ModelObject original = object.get(); | ||
| object = object->clone(comp.model()); | ||
| fixupClonedReferences(original, object.get()); |
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I would suggest moving fixupClonedReferences to src/utilities and adding some unit tests
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Done in 1256782 — moved fixupClonedReferences (and its now-private helpers) to src/utilities/CloneFixup.{hpp,cpp}, and added src/utilities/test/CloneFixup_GTest.cpp with a test covering the CoilHeatingDesuperheater::heatingSource() case plus a no-op sanity check.
| // lateral reference pointing at the stale original object -- for CoilHeatingDesuperheater's | ||
| // heatingSource() it clears the field outright -- so the only reliable source of "what this | ||
| // field is supposed to point at" is the original. | ||
| void remapLateralReferences(const model::ModelObject& original, model::ModelObject clonedObject, |
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clonedObject can be passed by reference
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Done in 1256782 — remapLateralReferences now takes model::ModelObject& instead of by value.
| // `original` is the subtree that was cloned; `clonedObject` is its clone. Re-links any lateral | ||
| // reference in the clone that still points into (or should point into) the original subtree. | ||
| void fixupClonedReferences(const model::ModelObject& original, const model::ModelObject& clonedObject) { | ||
| std::map<Handle, model::ModelObject> handleMap; |
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Can use std::unordered_map since ordering isn't important
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Done in 1256782 — switched to std::unordered_map<Handle, model::ModelObject, boost::hash<boost::uuids::uuid>> (matching the pattern already used for Handle keys in Workspace_Impl.hpp, since Handle has no std::hash specialization).
| void buildCloneHandleMap(const model::ModelObject& original, const model::ModelObject& clone, std::map<Handle, model::ModelObject>& handleMap) { | ||
| handleMap.emplace(original.handle(), clone); | ||
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| std::vector<std::vector<model::ModelObject>> originalGroups = childSubtreeObjectGroups(original); |
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Can you move this recursion into childSubtreeObjectGroups so you just call childSubtreeObjectGroups once and it gets all the subtrees in one call?
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Done in 1256782 — merged the duplicated tree-walk from buildCloneHandleMap/remapLateralReferences into a single recursive pass (collectClonedObjectPairs) that's called once and returns the flat list of matched original/clone pairs; both the handle-map build and the reference remap now just iterate that list.
Move fixupClonedReferences and its helpers from HVACSystemsController.cpp
into src/utilities/CloneFixup.{hpp,cpp} and add unit tests covering the
CoilHeatingDesuperheater::heatingSource() case. Also, per review:
merge the duplicated tree-walk in buildCloneHandleMap/remapLateralReferences
into a single recursive pass (collectClonedObjectPairs), pass clonedObject
by reference instead of copying it down the recursion, and switch the
handle map to std::unordered_map (ordering was never relied on).
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
clonedObject is only ever forwarded into collectClonedObjectPairs's const-ref parameter here; the actual mutation happens later on the copy stored in the pairs vector, which is safe since ModelObject shares its underlying object via shared_ptr regardless of wrapper constness. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Summary
Coil:Heating:Desuperheateras the supplemental/reheat coil underCoolReheatdehumidification control, so reheat is partially sourced from the cooling coil's waste heat instead of just resistance heat.AirLoopHVACUnitarySystem/loop cloning (both "drag from library" and "Copy System"):ModelObject::clone()only remaps true parent-child relationships. Lateral (sibling-to-sibling) object-list references — likeCoilHeatingDesuperheater::heatingSource(), or aSetpointManager:MixedAir's node fields — are left broken on the clone, sometimes stale, sometimes cleared outright. Added a generic post-clone reference fixup (buildCloneHandleMap+remapLateralReferencesinHVACSystemsController.cpp, usingIddObject::objectLists()/WorkspaceObject::getTarget()/setPointer()) rather than a Desuperheater-specific special case.children(), a loop'ssupplyComponents()/demandComponents(), and an outdoor air system'soaComponents()/reliefComponents()as independently size-matched groups, since branch equipment (units on a loop, or equipment like an evaporative cooler on an OA system's branches) isn't reachable viachildren()alone, and demand-side counts can legitimately differ between original and clone since connected thermal zones are never duplicated.Context
Modeling dehumidification via hot-gas/desuperheater reheat is a recurring real-world need — see this UnmetHours thread, where
CoilCoolingDXTwoStageWithHumidityControlModeproved awkward to control directly and commenters pointed towardCoil:Heating:Desuperheateras a workaround. Worth noting the thread's caveat: a desuperheater coil reclaims waste heat from the refrigerant's superheat and doesn't affect compressor performance, so it's a lower-fidelity approximation of "true" hot-gas reheat, not an exact substitute — but it's a standard, supported EnergyPlus object and a reasonable default-library addition for this use case.Proof this was broken before this fix
You don't need the new desuperheater system to see the underlying bug — it reproduces with a completely stock model:
File > Examples > Example Modelto generate a fresh example model.SetpointManager:MixedAirattached — but on the copy, that setpoint manager's Reference Setpoint / Fan Inlet / Fan Outlet Node fields are all empty (shown as warning icons in the inspector), even though the original's are filled in correctly.That's
ModelObject::clone()'s lateral-reference bug on a totally unmodified example model — this PR's fixup resolves it for both this stock case and the new desuperheater system.Test plan
cmake --build . --target openstudio_lib --config ReleasesucceedsOpenStudio::Model.exampleModel's stock outdoor-air-system evaporative cooler +SetpointManager:MixedAir